CNC 1600MM Saddle Fitting Fabrication Machine Automatic Branch Saddle 380V Twin Station CE

Designed for large-scale pipeline infrastructure projects, the CNC 1600MM Saddle Fitting Fabrication Machine represents the upper tier of automatic branch connection fabrication. This CE-certified, 380V-powered CNC system handles main pipe diameters from 800MM to 1600MM, making it the go-to solution for major water transmission mains, large-diameter gas distribution headers, and industrial cooling systems.

The machine leverages an industrial-grade Siemens PLC control system with a 10-inch color touch screen, offering multi-language operator interface and recipe-based fusion parameter management. Each pipe size and material combination can be saved as a pre-validated recipe, reducing setup time and eliminating parameter entry errors across shift changes.

Engineered for high-throughput workshop environments, the SHM1600-BR model features twin hydraulic clamping stations that allow operators to load and unload pipes on one side while the other side completes the fusion cycle, effectively doubling daily production capacity compared to single-station machines. The heavy-gauge welded steel frame with reinforced gusset plates maintains structural rigidity even when handling 1600MM HDPE pipes weighing several hundred kilograms.

1. Siemens PLC with 10-inch HMI: Industrial-grade control system with multi-language support, recipe management for 50+ pipe/material combinations, and real-time process visualization of temperature, pressure, and time parameters
2. Twin-Station Production Architecture: Dual independent clamping and fusion stations enable continuous production workflow, loading and unloading on one side while fusion runs on the other, maximizing workshop throughput
3. CE and ISO 21307 Certified: Full compliance with European safety and welding standards, backed by independent third-party testing and comprehensive technical documentation for project tender submissions
4. 380V High-Power Hydraulic System: 380V three-phase power drives a 3KW hydraulic unit producing up to 10MPa clamping force, with German-origin Bosch Rexroth proportional valves for sub-millimeter positioning accuracy
5. Automatic Saddle Centering System: Laser measurement and servo-driven alignment automatically positions the saddle fitting on the pipe crown within 0.5mm tolerance, eliminating manual measurement errors on large-diameter pipes
6. Integrated Pipe Handling Cranes: Two 500KG-capacity electric hoists with manual pendant control simplify loading and positioning of heavy 800-1600MM pipes, reducing crane dependency and operator fatigue
7. Advanced Welding Data Management: Onboard memory stores 5,000 fusion records with export capability via USB and Ethernet for integration with project quality management systems

The SHM1600-BR is engineered for large-scale infrastructure projects requiring high-volume branch saddle fabrication on big-bore HDPE pipelines. Primary applications include municipal water transmission trunk lines, large-diameter natural gas distribution networks, power plant circulating water systems, desalination plant intake and outfall headers, and mining tailings transport pipelines. The twin-station architecture makes it especially suitable for dedicated fabrication workshops serving multiple concurrent project sites.

Due to its size and weight, the SHM1600-BR is shipped in a reinforced steel-framed wooden crate with internal vibration-dampening mounts for the PLC cabinet and hydraulic components. All exposed metal surfaces receive anti-corrosion oil treatment before packing. Pre-shipment factory acceptance testing covers a complete production run on 1600MM HDPE pipe with branch saddle fitting. ZEMOWELD provides 2-year full warranty, on-site commissioning support (optional), and lifetime technical assistance via remote diagnostics.