CNC 800MM Saddle Fitting Fabrication Machine Automatic Equal Tee 380V CE Certified PLC Control

The CNC 800MM Saddle Fitting Fabrication Machine is an advanced automatic solution engineered for precision fabrication of equal-diameter branch connections on HDPE and PE pipelines. This CE-certified CNC system operates on 380V industrial power and automates the entire saddle fusion process from pipe clamping and heating to hydraulic pressing and cooling, delivering consistently repeatable joint quality with minimal operator intervention.

Unlike conventional manual or semi-automatic saddle machines, this fully automatic CNC unit integrates programmable logic control (PLC) with a touch-screen interface, enabling operators to pre-set fusion parameters for different pipe sizes and material grades. The 800MM capacity makes it ideal for medium to large-diameter municipal water mains, industrial process piping, and irrigation distribution networks where equal tee connections are frequently required.

Built on a reinforced steel frame with precision-guided hydraulic cylinders, the machine ensures perfect alignment between the main pipe and branch saddle fitting. The automatic heating cycle maintains ISO 21307-compliant temperature profiles, while the integrated cooling timer prevents premature pressure release.

1. Fully Automatic CNC Control: PLC-driven operation with touch-screen HMI eliminates manual parameter setting errors and ensures consistent fusion quality across all production cycles
2. Equal Tee Optimization: Purpose-designed for equal-diameter branch connections, with symmetric clamping and heating fixtures that guarantee uniform fusion around the entire saddle interface
3. CE Certified Safety Compliance: Full CE marking with emergency stop systems, thermal overload protection, and interlocked safety guards meeting European Machinery Directive standards
4. 380V Industrial Power System: Three-phase 380V/50Hz configuration delivers rapid heating plate warm-up under 8 minutes to 270°C and consistent hydraulic pressure of up to 6.3MPa
5. Precision Alignment Mechanism: Laser-guided pipe centering and automatic saddle positioning reduce setup time by 60% compared to manual alignment methods
6. Data Logging and Traceability: Built-in memory stores up to 2,000 fusion records including temperature curve, pressure profile, and time stamps for quality assurance documentation
7. Quick-Change Tooling System: Modular clamping inserts and heating adapters allow rapid changeover between 450mm and 800mm pipe diameters without specialized tools

This CNC automatic saddle fusion machine is purpose-built for medium to large-diameter equal tee fabrication in municipal water supply networks, agricultural irrigation distribution systems, industrial cooling water circuits, and mining process water pipelines. The automatic CNC control makes it particularly valuable for production workshops that need high-volume, repeatable fabrication.

Each machine is securely packed in a fumigated plywood case with moisture-resistant VCI film and foam cushioning for ocean freight. Pre-shipment inspection includes a complete operational test cycle with real HDPE pipe and saddle fitting to verify all CNC functions, heating uniformity, and hydraulic performance. ZEMOWELD provides 2-year international warranty with remote technical support and express spare parts delivery to over 50 countries. CE and ISO certification documents are included with every shipment.